Mastering the Maynard Operation Sequence Technique for Enhanced Productivity

In a competitive business landscape, efficiency and productivity reign supreme. The Maynard Operation Sequence Technique (MOST) emerges as an invaluable tool for industrial engineers and process improvement professionals seeking to optimize their operations and maximize output.

What is Maynard Operation Sequence Technique (MOST)?

MOST is a comprehensive work measurement system developed by Dr. Harold B. Maynard in the 1940s. It involves analyzing each operation step by step, breaking it down into fundamental human motions. By assigning predetermined time values to each step, engineers can establish accurate and consistent operation times.

Benefits of Using MOST

Implementating MOST offers numerous advantages for organizations, including:

• Increased Productivity: By identifying and eliminating unnecessary steps, MOST streamlines operations, reducing cycle times and boosting productivity.
• Accurate Time Standards: MOST's predetermined time values ensure consistency and accuracy in determining operation times, eliminating guesswork and variability.
• Improved Cost Control: Accurate time standards enable effective capacity planning, scheduling, and resource allocation, minimizing operating costs.
• Enhanced Process Design: MOST provides valuable insights into the design and layout of workstations and processes, facilitating optimal workflow and minimizing downtime.
• Increased Employee Satisfaction: When employees understand and contribute to process improvements, their morale and job satisfaction tend to rise.

How to Apply MOST

The application of MOST typically involves the following steps:

1. Operation Analysis: Divide the operation into small, manageable steps.
2. Motion Analysis: Break down each step into fundamental human motions, such as reach, move, and grasp.
3. Time Measurement: Assign predetermined time values to each motion based on MOST data tables and equations.
4. Synthesis: Sum the time values for all steps to determine the total operation time.
5. Application: Use the established time standards to improve operations, set work goals, and measure performance.

Effective Strategies for Using MOST

To maximize the benefits of MOST, consider the following strategies:

• Provide Training: Ensure that engineers and process owners thoroughly understand the principles and application of MOST.
• Use High-Quality Data: Rely on accurate and up-to-date MOST databases to ensure reliable time values.
• Consider the Operator: Take into account the skill and experience of the operator when applying MOST standards.
• Validate Results: Regularly validate and adjust time standards based on actual performance data.
• Integrate with Other Tools: Combine MOST with other process improvement methods and tools, such as value stream mapping and Six Sigma, for a comprehensive approach.

Tips and Tricks for MOST

• Break Down Complex Motions: Divide complex movements into smaller, more manageable sub-motions.
• Use Reference Points: Establish clear reference points to aid in motion analysis and ensure consistency.
• Observe and Record: Take detailed notes and video footage to accurately capture operator movements.
• Consider Fatigue: Account for the effects of fatigue on operator performance over time.
• Seek Expert Advice: Consult with certified MOST practitioners for guidance and support in complex applications.

Step-by-Step Approach to MOST

Step 1: Define the scope of the operation and gather necessary data.

Step 2: Divide the operation into a series of steps and motions.

Step 3: Classify each motion using MOST categories and assign time values.

Step 4: Sum the time values to obtain the total operation time.

Step 5: Validate the time standard through actual performance measurement.

Step 6: Implement the time standard and monitor performance continuously.

FAQs on MOST

Q: How accurate is MOST?

A: MOST can achieve a high level of accuracy, typically within 5-15% of actual performance times.

Q: Is MOST suitable for all industries?

A: MOST is applicable to a wide range of industries, including manufacturing, healthcare, logistics, and retail.

Q: How much time does it take to implement MOST?

A: The time required for MOST implementation varies depending on the complexity of the operation and the skill of the analyst. Generally, it can take several weeks or months.

Q: Is MOST difficult to learn and apply?

A: While MOST has a technical foundation, it can be learned and applied effectively with proper training and practice.

Q: Can MOST be used to improve non-physical processes?

A: Although MOST primarily focuses on physical operations, it can be adapted to analyze and streamline non-physical processes, such as administrative tasks and software applications.

Conclusion

The Maynard Operation Sequence Technique (MOST) is a powerful tool that can revolutionize your operations. By following the principles outlined in this article, you can effectively implement MOST to enhance productivity, reduce costs, and improve overall process efficiency. Remember to embrace the continuous improvement mindset, and you will be well on your way to becoming a MOST master.